Optimizing the cooling system, using wear-resistant materials, and regular maintenance can effectively extend the lifespan of molds.

Die Casting is a process where molten metal is injected into high-precision molds, typically using aluminum, zinc, or copper alloys. It is particularly suitable for components requiring high precision and complex shapes, such as automotive engine parts, electronic housings, and aerospace components.

Molds are usually made from high-hardness tool steel, which has high wear resistance and thermal stability. The precision of the mold design directly affects the quality of the castings, requiring very high standards.

Die Casting is suitable for large-scale production, especially in situations where high volumes of a single part are needed. Its high production efficiency allows for significant cost reductions per unit in mass production.

Key parameters such as casting temperature, mold design, and metal flow speed should be controlled to avoid casting defects. Common issues include gas pockets, cracks, and surface irregularities, which require strict quality control.

The choice of material typically depends on the mechanical performance requirements and cost considerations. Aluminum alloys are suitable for high-strength and high-corrosion resistance applications, while zinc alloys are appropriate for more complex parts with lower strength requirements.

Compared to sand casting, Die Casting offers higher precision and smoother surfaces, making it ideal for mass production of dimensionally stable parts.

Metal materials have good recyclability, especially aluminum alloys, which are widely recycled and remelted. Recycling can help reduce material waste and lower costs.

CNC (Computer Numerical Control) machining is a technology that utilizes computers to control machine tools for processing. Through precise numerical control programs, CNC machines can produce high-precision parts from materials such as metal and plastic. This technology is widely used in various fields, from prototype production to mass manufacturing.

Choosing suitable materials for CNC machining requires consideration of several factors:

• The operating environment of the parts (such as corrosion resistance, high-temperature resistance, etc.)
• The machining performance of the materials (such as hardness, toughness, etc.)
• Cost budget Our technical team can recommend the most suitable materials for your project based on your needs.