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Precision Machining
precision machining
Overview
Precision machining refers to the manufacturing of components with strict tolerances using high-precision equipment and techniques. This process combines CNC turning, milling, and other machining methods to deliver high-quality, consistent products, widely utilized in aerospace, medical, and high-tech industries.
Precision Machining Capabilities
  • Capabilities
Capabilities
High Precision MachiningCustomized ServicesIntegrated ProcessesEfficient Production
High Precision Machining
Meets tolerance requirements of 0.01 mm, ensuring the production of high-quality components.
Customized Services
Offers tailored machining solutions based on specific customer needs.
Integrated Processes
Combines various machining techniques to accommodate the production of complex parts.
Efficient Production
Optimized workflows ensure rapid delivery, meeting customer timelines.
precision machining
Advantages of Precision Machining
  • High Consistency and Reliability
    High Consistency and Reliability
    Rigorous quality control ensures each batch of products meets standards.
    01
  • Strong Adaptability
    Strong Adaptability
    Capable of flexibly addressing challenges posed by different materials and designs.
    02
  • Cost Reduction
    Cost Reduction
    Efficient machining processes and material utilization lower overall production costs.
    03
Materials
Full-Linking offers a wide variety of materials for CNC Machining including both metals and plastics. Please see the list for a sample of the materials we work with.
  • Aluminum
  • Stainless Steel
  • Brass
  • Copper
  • Titanium
  • Carbon Steel
  • Tool Steel
  • Plastics

6061

6063

Lightweight, corrosion-resistant, good thermal and electrical conductivity.

Lightweight, corrosion-resistant, good thermal and electrical conductivity.

If you require a material not in this list, please do get in touch as it is likely we can source it for you.
Precision Machining

316

430

420

303

304

High strength, excellent corrosion resistance, and heat resistance.

High strength, excellent corrosion resistance, and heat resistance.

High strength, excellent corrosion resistance, and heat resistance.

High strength, excellent corrosion resistance, and heat resistance.

High strength, excellent corrosion resistance, and heat resistance.

If you require a material not in this list, please do get in touch as it is likely we can source it for you.
Precision Machining

H62

H59

Good machinability, corrosion resistance, and antimicrobial properties.

Good machinability, corrosion resistance, and antimicrobial properties.

If you require a material not in this list, please do get in touch as it is likely we can source it for you.
Precision Machining

C12200

C11000

T3

T2

T1

High electrical and thermal conductivity, ductility, and corrosion resistance.

High electrical and thermal conductivity, ductility, and corrosion resistance.

High electrical and thermal conductivity, ductility, and corrosion resistance.

High electrical and thermal conductivity, ductility, and corrosion resistance.

High electrical and thermal conductivity, ductility, and corrosion resistance.

If you require a material not in this list, please do get in touch as it is likely we can source it for you.
Precision Machining

Grade 5

Grade 4

Grade 2

High strength-to-weight ratio, excellent corrosion resistance, and biocompatibility.

High strength-to-weight ratio, excellent corrosion resistance, and biocompatibility.

High strength-to-weight ratio, excellent corrosion resistance, and biocompatibility.

If you require a material not in this list, please do get in touch as it is likely we can source it for you.
Precision Machining

Fe 430 A

Fe 360 A

High tensile strength, hardness, and wear resistance.

High tensile strength, hardness, and wear resistance.

If you require a material not in this list, please do get in touch as it is likely we can source it for you.
Precision Machining

GCr15

GCr9

GCr6

High hardness, wear resistance, and ability to retain sharp edges.

High hardness, wear resistance, and ability to retain sharp edges.

High hardness, wear resistance, and ability to retain sharp edges.

If you require a material not in this list, please do get in touch as it is likely we can source it for you.
Precision Machining

Polypropylene

PVC

PTFE

Polycarbonate

Delrin

PEEK

Nylon

ABS

Lightweight, good chemical resistance, and fatigue resistance.

Good chemical resistance, lightweight, and durable.

Low friction, high chemical resistance, and thermal stability.

High impact resistance, optical clarity, and good dimensional stability.

Low friction, high stiffness, and excellent dimensional stability.

High thermal stability, chemical resistance, and mechanical strength.

High tensile strength, wear resistance, and low friction.

Lightweight, impact-resistant, and easy to machine.

If you require a material not in this list, please do get in touch as it is likely we can source it for you.
Precision Machining
Importance of Finishing
Finishing processes not only improve the appearance of parts but also enhance their durability, resistance to wear and corrosion, and overall functionality. Proper finishing can significantly extend the lifespan of components and improve their performance in various applications.
  • Anodizing

    Process: Anodizing is an electrochemical process that converts the metal surface into a decorative, durable, corrosion-resistant anodic oxide finish. Typically used for aluminum.

    Applications: Aerospace components, architectural structures, consumer electronics, and automotive parts.

    Benefits: Increases corrosion resistance, enhances surface hardness, and allows for various colors and finishes, improving aesthetic appeal.

    Anodizing
  • Powder Coating

    Process: A dry finishing process where powdered paint is applied to a part and then cured under heat. This forms a hard, durable finish.

    Applications: Metal furniture, automotive parts, appliances, and outdoor equipment.

    Benefits: Provides a thick, protective layer that is resistant to scratches, chipping, fading, and wearing. Available in a wide range of colors and finishes.

    Powder Coating
  • Polishing

    Process: A mechanical finishing process that smooths the surface of a part using abrasives, resulting in a shiny, reflective finish.

    Applications: Decorative items, automotive trim, and high-end consumer products.

    Benefits: Enhances aesthetic appeal and reduces surface roughness, which can improve performance in certain applications.

    Polishing
  • Plating

    Electroplating: A process that uses electrical current to deposit a layer of metal onto a part.

    Electroless Plating: A chemical process that deposits metal without the use of electric current.

    Applications: Electrical connectors, automotive components, and decorative hardware.

    Benefits: Improves corrosion resistance, enhances appearance, and can provide additional properties such as conductivity or wear resistance.

    Plating
  • Bead Blasting

    Process: A surface preparation technique that uses small beads of abrasive material to create a uniform matte finish on parts.

    Applications: Aerospace components, automotive parts, and decorative finishes.

    Benefits: Removes surface contaminants, improves adhesion for subsequent coatings, and enhances the tactile feel of the surface.

    Bead Blasting
  • Sandblasting (Media Blasting)

    Process: A high-pressure process that propels abrasive materials against a surface to clean or prepare it.

    Applications: Surface cleaning, rust removal, and preparation for painting or coating.

    Benefits: Effective for removing contaminants, old paint, or rust, and can create a textured surface for better adhesion.

    Sandblasting Media Blasting
  • Chemical Finishing

    Passivation: A chemical treatment that enhances the corrosion resistance of stainless steel by removing free iron and creating a protective oxide layer.

    Phosphate Coating: A process that applies a phosphate layer to metal surfaces to enhance corrosion resistance and improve paint adhesion.

    Applications: Automotive parts, industrial machinery, and medical devices.

    Benefits: Increases corrosion resistance, improves adhesion for paints and coatings, and can enhance lubricity.

    Chemical Finishing
  • Heat Treatment

    Process: A series of processes involving heating and cooling metals to alter their physical and sometimes chemical properties.

    Annealing: Softens metal, improves ductility, and relieves internal stresses.

    Quenching: Rapid cooling to increase hardness.

    Tempering: Reheating quenched metal to reduce brittleness.

    Applications: Tool manufacturing, structural components, and automotive parts.

    Benefits: Enhances strength, hardness, and toughness, allowing parts to withstand higher stress and wear.

    Heat Treatment
  • Laser Etching and Engraving

    Process: Using a laser to remove material from the surface to create designs, logos, or markings.

    Applications: Custom branding, part identification, and decorative designs.

    Benefits: Provides high precision, permanent markings, and can be applied to a variety of materials.

    Laser Etching and Engraving
  • Galvanizing

    Process: A process that involves coating steel or iron with a layer of zinc to prevent rusting.

    Applications: Outdoor structures, automotive parts, and construction materials.

    Benefits: Provides excellent corrosion protection, extends the lifespan of parts, and is cost-effective.

    Galvanizing
Our Equipment Display
  • 3D Printing Workshop
    3D Printing Workshop
  • CNC Workshop
    CNC Workshop
  • Sheet Metal Fabrication Workshop
    Sheet Metal Fabrication Workshop
  • Die-Casting Workshop
    Die-Casting Workshop
  • Injection Moulding Workshop
    Injection Moulding Workshop
  • Quality Inspection Department
    Quality Inspection Department
Related FAQs
Precision Machining FAQ
FAQWhat is 3D Printing?

3D printing is a technology that manufactures objects by stacking materials layer by layer, also known as additive manufacturing. It starts from digital design files (such as STL format) and uses various materials (like plastics, metals, resins, etc.) to print complex shapes and structures that traditional methods cannot easily achieve.

FAQWhat materials can be used in 3D printing?

Common 3D printing materials include:

  • Plastics: Such as PLA, ABS, TPU, nylon, etc.
  • Metals: Such as stainless steel, titanium alloys, aluminum alloys, etc.
  • Resins: Used for high-precision printing, suitable for manufacturing small and intricate parts.

The choice of material typically depends on the application requirements, durability, cost, and processing precision of the printed item.


FAQWhat are the differences between 3D printing and traditional manufacturing methods?

Unlike traditional manufacturing methods (such as casting, cutting, molding, etc.), 3D printing is an additive manufacturing process that constructs objects by layering materials without the need for molds or machining tools. This method can produce very complex structures while reducing waste and processing time. Additionally, 3D printing allows for personalized customization, making it ideal for small batch production and prototype design.

FAQHow to ensure the quality of 3D printed models?

Key factors for ensuring 3D printing quality include:

  • Design files: Provide high-quality CAD design files and avoid model errors.
  • Printing parameters: Choose appropriate printing settings, such as layer thickness, fill density, and printing speed.
  • Printing materials: Use high-quality materials that suit the application requirements.
  • Post-processing: Post-printing treatments (such as cleaning, curing, and sanding) help improve the quality of the final product.


FAQWhat is the precision of 3D printing?

The precision of 3D printing depends on various factors, including the type of printer used, materials, and printing settings. Generally, FDM (Fused Deposition Modeling) printers have a precision range of 0.1mm to 0.5mm, while SLA (Stereolithography) printers can achieve a precision of around 0.05mm.

FAQWhat applications are suitable for 3D printing?

3D printing is widely applied in multiple fields, including:

  • Prototype production: Used for rapid validation of design concepts and testing functionality and appearance.
  • Custom parts and tools: Suitable for parts that require personalization or small batch customization.
  • Medicine: Used to create customized medical devices or prosthetics.
  • Architecture: Used for printing architectural models or parts of building structures.
  • Education and art: Used to create educational models, art installations, and prototypes.

As technology advances, the range of applications for 3D printing continues to expand.


FAQWhat is the cost of 3D printing?

The cost of 3D printing varies due to several factors, including:

  • Material costs: Different types of materials (like plastics, metals, etc.) have different costs.
  • Printing time: Longer printing times result in higher costs.
  • Printing equipment: The choice of equipment affects the overall cost; high-precision printers are usually more expensive.
  • Post-processing work: Some 3D printing processes require additional post-processing, such as support removal and surface treatment.

Generally, 3D printing is suitable for small batch production or personalized customization; for large-scale production, traditional manufacturing methods may be more cost-effective.


FAQHow to choose the appropriate 3D printing technology?

Choosing the right 3D printing technology requires consideration of several factors:

  • Printing precision: Different technologies offer varying precision; choose one that matches your product needs.
  • Material requirements: Different technologies support different materials; for example, FDM is suitable for plastics, SLA for resins, and SLS for metals and nylon.
  • Production volume: FDM is suitable for small batch production, while SLA and SLS are ideal for high precision, small batch, or functional part production.
  • Post-processing needs: Some technologies require additional post-processing steps, which may affect production cycles.


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