Die Casting Company-Die Casting Parts-Custom Die Casting-Full-Linking

Die Casting Capabilities

Production Capabilities
Tool Manufacturing Timelines
Types of Die Casting Processes
Precision and Tolerance

Production Capabilities

We are equipped to handle both small-scale and large-scale production runs, ensuring flexibility to meet diverse customer needs. Our facilities can produce thousands of parts daily, making us a reliable partner for high-volume projects.

Tool Manufacturing Timelines

Our rapid tool manufacturing process allows us to deliver tooling in as little as 12-20 days, significantly reducing lead times and enabling quicker project initiation.

Types of Die Casting Processes

Hot Chamber Die CastingCold Chamber Die Casting

Hot Chamber Die Casting

This method is ideal for low melting point metals, providing faster cycle times and improved efficiency.

Cold Chamber Die Casting

Used for higher melting point metals, this process minimizes machine corrosion and ensures the integrity of the metal during injection.

Precision and Tolerance

We maintain strict tolerance levels, typically ranging from ±0.0762 mm to ±0.127 mm, ensuring that every component meets the highest standards of quality.

Advantages of Die Casting

High Accuracy
Our advanced die casting technology allows for the production of intricate parts with tight tolerances.
01
Cost-Effectiveness
Die casting is a cost-efficient solution for large production runs, reducing per-unit costs significantly.
02
Versatility
Capable of producing a wide range of shapes and sizes, die casting is suitable for various industries, including automotive, aerospace, and consumer electronics.
03

Die Casting Materials

Full-linking offers a wide variety of materials for different service including both metals and plastics. Please see the list for a sample of the materials we work with.

Aluminum Alloys
Zinc Alloys

ADC12

A380

Al-Si8Cu3

Known for excellent casting properties and mechanical strength, suitable for automotive and electronic components.

Renowned for outstanding fluidity and surface finish, ideal for die casting in automotive and aerospace applications.

Offers good strength and wear resistance, commonly used in high-load and high-temperature applications.

If you require a material not in this list, please do get in touch as it is likely we can source it for you.

Zamak 2

Zamak 3

Zamak 5

Features excellent mechanical properties and casting characteristics, used for precision parts like automotive components.

Widely used for its good corrosion resistance and surface finishing, suitable for various industrial applications.

Provides higher strength and wear resistance, ideal for demanding applications such as mechanical parts.

If you require a material not in this list, please do get in touch as it is likely we can source it for you.

Finishing Options Available

Anodising
We offer Type II (sulphuric acid) anodising, which provides a corrosion-resistant oxide finish, available in various colors (black, gold, clear, red). Type III (hard anodising) offers enhanced wear resistance.
Powder Coating
Our powder coating process involves electrostatically applying powdered paint and baking it to create a durable finish that enhances both aesthetics and protection against corrosion.
Additional Finishing Services
We can accommodate specific finishing requests, including custom colors and textures, ensuring that your parts meet precise specifications.

Die Casting FAQs

What is Die Casting, and which industries does it apply to?

Die Casting is a process where molten metal is injected into high-precision molds, typically using aluminum, zinc, or copper alloys. It is particularly suitable for components requiring high precision and complex shapes, such as automotive engine parts, electronic housings, and aerospace components.

What are the requirements for mold material selection in Die Casting?

Molds are usually made from high-hardness tool steel, which has high wear resistance and thermal stability. The precision of the mold design directly affects the quality of the castings, requiring very high standards.

How efficient is Die Casting, and what production scales does it suit?

Die Casting is suitable for large-scale production, especially in situations where high volumes of a single part are needed. Its high production efficiency allows for significant cost reductions per unit in mass production.

How can casting defects be avoided in Die Casting?

Key parameters such as casting temperature, mold design, and metal flow speed should be controlled to avoid casting defects. Common issues include gas pockets, cracks, and surface irregularities, which require strict quality control.

How do you choose the appropriate metal material for Die Casting?

The choice of material typically depends on the mechanical performance requirements and cost considerations. Aluminum alloys are suitable for high-strength and high-corrosion resistance applications, while zinc alloys are appropriate for more complex parts with lower strength requirements.

What are the differences between Die Casting and other casting processes?

Compared to sand casting, Die Casting offers higher precision and smoother surfaces, making it ideal for mass production of dimensionally stable parts.

How recyclable is Die Casting?

Metal materials have good recyclability, especially aluminum alloys, which are widely recycled and remelted. Recycling can help reduce material waste and lower costs.

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